


| Brand | JREALMER |
|---|---|
| Manufacturer Part Number | UTR-120 |
| Part Type | AIR GRINDER |
The JRealmer UTR-120 TurboLap Air Lapping Grinder is a versatile and powerful tool designed for precision surface finishing applications. This lapping system utilizes advanced air lapping technology, which combines the advantages of both conventional lapping and polishing processes.
The UTR-120 features a robust, cast iron base that provides stability during the grinding process. Its compact size, at 16 x 9 x 11 inches and 25.4 pounds, makes it an ideal choice for benchtop use in laboratories, workshops, or production facilities.
At the heart of the UTR-120 is its motor, which delivers 120 watts of power. This provides a consistent and efficient grinding action, allowing for precise material removal and a highly polished finish. The adjustable spindle speed range of 50-1200 RPM allows users to tailor the grinding process to their specific application requirements, ensuring optimal results.
The lapping system comes with an 8-inch diameter, 1-inch thick, MR-500-grade ceramic lapping plate and one set of 15-micron Silicon Carbide slurry. The ceramic plate, made of high-quality, single-crystal, alumina, provides excellent uniformity and flatness. It is also resistant to thermal shock, making it well-suited for use with various materials, such as glass, ceramics, and metals.
The UTR-120 is equipped with a powerful vacuum pump, which draws in surrounding ambient air and forces it through the slurry. The lapping compound, mixed with water to form a slurry, is then sucked onto the lapping plate and distributed evenly during the grinding process. This results in efficient, effective material removal and a high-quality, mirror-like finish.
The lapping system's easy-to-use design incorporates an ergonomic grip handle and a conveniently located on/off switch, ensuring user comfort and ease of operation. The unit's compact size and built-in vacuum system make it a clean and efficient solution for surface finishing applications.
For users seeking accuracy, consistency, and a high-quality finish, the JRealmer UTR-120 TurboLap Air Lapping Grinder is an excellent choice for their requirements. Its innovative air lapping technology, robust build, adjustable spindle speed, and high-performance motor make it a versatile tool for various materials and applications.
The JRealmer UTR-120 TurboLap Air Lapper is a power tool designed for surface finishing and lapping applications in various industries, including automotive, aerospace, and optical manufacturing. Here are some pros and cons of buying this lapping grinder:
Pros:1. High productivity: The UTR-120 is capable of processing large workpieces due to its 12-inch lap plate size, which can help increase productivity for large-scale production applications.
2. Flexibility: The tool offers different grinding modes, such as concentric, eccentric, and radius lapping, making it versatile for various laping tasks.
3. High precision: The lapping process provides a fine finish with minimal heat generation and no mechanical contact between the workpiece and abrasive, which can result in accurate dimensions and improved surface finish.
4. Improved efficiency: The use of compressed air instead of water as a cooling and lubrication source can lead to faster lap times, reduced water consumption, and easier waste disposal.
5. Versatile power source: The tool can be operated using 110V or 220V power sources, making it adaptable to different work environments.
Cons:1. Cost: The UTR-120 TurboLap Air Lapper may be more expensive compared to traditional lapping solutions due to its advanced features and enhanced performance capabilities.
2. Complexity: The tool may require a higher learning curve for operators, and proper setup, maintenance, and safety measures should be considered for effective usage.
3. Size and weight: Due to its large size and weight (approximately 45 pounds), the UTR-120 may require a dedicated workspace and proper lifting equipment for transportation and positioning.
4. Air compressor requirement: The tool relies on a compatible air compressor system to operate effectively, which can add to the upfront cost and ongoing maintenance requirements.
In conclusion, the JRealmer UTR-120 TurboLap Air Lapper offers high precision, productivity, and flexibility for advanced surface finishing applications. However, it comes with a higher cost, complexity, and size compared to traditional lapping solutions. When considering the purchase of the UTR-120, evaluating the specific requirements for your production process and potential cost savings through increased efficiency and productivity should be weighed against the initial investment and ongoing operational expenses. Ultimately, if the benefits align with your manufacturing needs, the JRealmer UTR-120 TurboLap Air Lapper can lead to improved surface quality and overall process efficiency.
Size: full size. Shock pad including. Measurement system: metric. Horsepower: 1200 watts .
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Three type inlet fitting including. Manufacturer: Jrealmer.